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Belt-Type Screen Changer for Non-Stop Operation – PP Line

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Belt-Type Screen Changer for Non-Stop Operation – PP Line

Belt-Type Screen Changer for Non-Stop Operation – PP Line
Belt-Type Screen Changer for Non-Stop Operation – PP Line

Grande immagine :  Belt-Type Screen Changer for Non-Stop Operation – PP Line

Dettagli:
Luogo di origine: Cina
Marca: CHUQI
Numero di modello: CQ-SPP120-6
Termini di pagamento e spedizione:
Quantità di ordine minimo: 1SET
Prezzo: USD/RMB
Imballaggi particolari: scatola di legno
Tempi di consegna: 60 GIORNI
Termini di pagamento: T/T
Capacità di alimentazione: 10 set

Belt-Type Screen Changer for Non-Stop Operation – PP Line

descrizione
tipo: Tipo cintura Operazione: Cambio schermo continuo
Potenza di riscaldamento: 8.4KW filtrazione: Rete regolabile
Fluttuazione di pressione: ≤5% Estrusore applicabile: φ120 mm
Guidare: Opzionale manuale/idraulico Vantaggio principale: Produzione continua

Belt-Type Screen Changer for Non-Stop Operation – PP Line
Product Overview

During production, the filter screen can become clogged with contaminants, causing pressure to rise. Traditional screen changes require stopping the line, severely impacting efficiency. This production line is equipped with a belt-type screen changer that allows smooth, rapid screen changes without stopping or slowing the extruder. By moving the filter belt continuously or stepwise, it achieves "screen change while producing," significantly reducing production interruptions and improving Overall Equipment Effectiveness (OEE). The screen changer has a heating power of 8.4KW to maintain melt temperature during the change. It is especially suitable for long-running, large-scale production lines, eliminating the need to frequently start and stop the equipment for screen changes.

Technical Specifications
Parameter Value/Description
Screen changer type Belt-type (continuous or stepwise)
Operation Non-stop, no speed reduction
Heating power 8.4 KW
Filtration accuracy Depends on mesh size (standard 60-150 mesh)
Drive method Manual or hydraulic (optional)
Pressure fluctuation ≤5% during screen change
Applicable extruder φ120mm single screw
Key Features & Benefits
  • Non-stop: No need to stop extruder during screen change, no capacity loss
  • No speed reduction: Main line speed remains constant, production continuous
  • Low pressure fluctuation: Optimized melt channel keeps fluctuation ≤5%
  • Heating: 8.4KW heaters maintain melt temperature, preventing cold material
  • High screen utilization: Belt type uses screens segment by segment, reducing waste
  • Simple operation: Manual or hydraulic drive for quick change
  • Reduced scrap: Almost no scrap generated during screen change
  • Low labor intensity: No frequent bolt loosening/tightening
  • Adaptable: Various mesh sizes available
  • Long life: High-quality heating elements and seals
Frequently Asked Questions
Does product quality suffer during a non-stop screen change?
With normal operation, there is a slight pressure fluctuation during the screen change, but our design (optimized melt channel, pre-fill) keeps the fluctuation within 5%, having minimal impact on product dimensions and appearance. With skilled operation, almost no scrap is generated during the change.
Is the filter belt consumption high?
The length of the filter belt can be customized. When one section becomes clogged, the belt moves to a fresh section. Compared to traditional round filter discs, the belt type has lower overall cost for long continuous production and reduces manual change frequency.
What if the belt breaks unexpectedly?
We have pressure sensors and alarms. If an abnormal pressure drop (indicating screen rupture) is detected, the system will sound an alarm and recommend a shutdown for inspection. A spare filter belt can be quickly replaced. Under normal conditions, belt life can reach hundreds of hours.

Dettagli di contatto
Jiaxing Chuanqi Machinery Equipment Co., Ltd.

Persona di contatto: Mr. Alex

Telefono: 86-18858326160

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